| 冯消冰1，刘文龙2，袁朝龙1.灌装包装生产线效率评估系统的设计[J].轻工机械,2016,34(3): |
| 灌装包装生产线效率评估系统的设计 |
| Intelligent Evaluation System of Filling Packaging Production Line's Efriciency |
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| DOI：10.3969/j.issn.1005-2895.2016.03.023 |
| 中文关键词: 包装生产线 数字化过程 智能制造 量化评估 生产线效率 |
| 英文关键词:packaging production line digital process intelligent manufacturing quantitative evaluation line efficiency |
| 基金项目: |
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| 摘要点击次数: 1462 |
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| 中文摘要: |
| 针对国内一部分食品企业灌装包装生产线难以量化生产线效率的现状，提出了一套切实有效的生产线效率评估系统。通过评估设备速度V-曲线，以现代信息化技术为基础，提取出关键设备的停机记录，其中包含了停机的起始时间、终止时间、时长、分类、机台和原因等几大关键项内容，然后对内外部因素造成的各类时间损失进行准确量化评估，从而构建以总资产利用率、线毛产出率、设备综合利用率和线效率4项指标为衡量标准的一套生产线效率评估系统。本系统实现了灌装包装生产线数字化过程，整体透视出企业的综合管理能力、部门之间的协调配合能力、设备运行能力和故障处理能力。基于此数字化效率评估系统，可以分析停机成因，识别出影响生产线效率的核心要素，通过针对性的优化手段，达到提高效率的目的，实现降低成本和提高利润的业务目标。 |
| 英文摘要: |
| lntelligent evaluation system of production line's efficiency was brought up based on investigation of current
internal packaging production line. First. through assessing V-curve of critical machines. machines' downtime records
were generated in evaluation system on the basis of modern information technology , which included start time . end time.
duration. failure categories, failure machines. and failure reasons in this system. And then. four standardized KPIs of
production line 's efficiency namely Overall Asset Efficiency ( OAE ) . Gross Line Efficiency ( GLY ) . Overall Equipment
Efficiency ( OEE) , and Line Efficiency ( LEF) could be evaluated accurately by clustering all kinds of failure categories
above into different time lose. This intelligent system made packaging factories more digital, and showed detailed
capability of enterprise's management, cooperation between different departments. equipment operation ability and
ability to deal with failure. and further to improve efficiency and revenue by identifying key failure reasons. |
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