郑卓韬, 张健, 林秋宇, 郑相立, 王双喜.多工位平底自立袋自动成型机的研制[J].轻工机械,2019,37(5):19-24 |
多工位平底自立袋自动成型机的研制 |
Development of Multi Station Automatic Forming Machine of Doypack |
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DOI:10.3969/j.issn.1005 2895.2019.05.004 |
中文关键词: 自立袋 多工位转盘 快速生产响应 PLC 开放式接口 |
英文关键词:doypack multi position turntable rapid production response PLC(programmable logic controller) open interface |
基金项目:广东省科技计划项目(2017B090922008)。 |
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中文摘要: |
为解决平底自立袋人工成型困难、生产效率低及成型质量差等问题,课题组设计研制了一种多工位平底自立袋自动成型机。该自动成型机由自动取袋开袋装置、多工位转盘组件、自动输送归位装置以及PLC和人机界面控制系统组成。基于凸轮分割器的多工位转盘组件可完成扩张成型、涂胶、侧压、平压、落袋折弯和成型质量检测等工位工作。各工位功能模块通过开放式接口与成型机平台连接,实现对不同产品规格生产需求的快速响应。实际运行结果表明该成型机运行稳定,产品成型质量高,成型速度可达每分钟20个, 袋子成型后最大长度300 mm,设备稼动率>90%,成品率≥99.0%。该设备极大地提高了平底自立袋的成型效率。 |
英文摘要: |
To solve the existing problems of doypack forming such like manual forming difficulties, low efficiency and poor quality, a multi station automatic forming machine of doypack was designed and manufactured. The automatic forming machine is composed of automatic bag taking and bag opening device, multi position turntable module, automatic conveying and returning device, PLC and human machine interface control system. The multi station turntable assembly based on cam splitter can complete the work of expand forming, gluing, side pressing, flat pressing, dropping and bending, and quality inspection etc. Open interface was designed to connect various functional modules to achieve rapid response to production requirements of different product soecifications. The results show that the forming efficiency and the forming quality have been greatly improved. The operation is stable and the forming speed can reach 20 pieces per minute, the maximum length of the doypack is 300 mm after forming. The equipment utilization rate is greater than 90%, the yield rate is greater than 99 percent, which greatly improves the doypack forming efficiency. |
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