| 赵小云， 龚红英， 曹磊， 施为钟， 钱勇， 廖泽寰.挤压成型零件表面处理一体化装置[J].轻工机械,2020,38(6):92-95 |
| 挤压成型零件表面处理一体化装置 |
| Surface Treatment Integrated Device for Extruded Parts |
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| DOI：10.3969/j.issn.1005 2895.2020.06.018 |
| 中文关键词: 表面处理 挤压成型 一体化装置 循环过滤 摩擦因数 |
| 英文关键词:surface treatment extrusion forming integrated device circulating filtration friction coefficient |
| 基金项目:上海工程技术大学研究生创新项目（19KY0502）；上海工程技术大学校企产学合作项目((17)CL 003)。赵小云，龚红英，施为钟，等：一种零件表面喷涂处理一体化装置（ZL2019 2 0283010.9）。 |
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| 中文摘要: |
| 用于挤压成型的传统润滑剂制备与涂层制备工艺的工序复杂且工时较长，存在无法进行滤油工作，易把杂质带入模具内部而损伤模具的情况，以及生产效率低、润滑效果差和生产成本高等问题，课题组基于SolidWorks 2016三维软件设计了一套集热处理、润滑剂制备、润滑剂二次处理及零件调运与表面润滑处理于一体的综合性实验装置。通过过滤池实现对润滑剂碎渣的粉碎及循环过滤使用；设计了零件起吊装置以实现处理过程中零件的转移。利用UMT 3型多功能摩擦磨损试验机，对传统润滑剂制备工艺和涂层制备工艺与课题组所设计装置的试样进行摩擦学测试，结果表明新装置的平均摩擦因数减小7.3%；[JP2]利用VHX 600K型超景深显微镜对磨损表面形貌进行观察与分析，验证了挤压成型零件表面处理一体化装置具有良好的润滑效果。新润滑装置的设计合理、有效，满足当下零件表面润滑工艺的实际生产需要。 |
| 英文摘要: |
| Aiming at a series of problems of the traditional lubricant preparation and coating preparation process used for extrusion molding, such as the complicated process, long working hours, unable filtering of oil, mold damage due to the easily entered impurities, low production efficiency, poor lubrication effect, and high production cost,etc., a comprehensive experimental device integrating heat treatment, lubricant preparation, lubricant secondary treatment, parts transfer and surface lubrication treatment based on Solidworks 2016 3D software was designed. Through the filter tank, the smashing of the lubricant slag and the use of circulating filtration were realized; the parts lifting device was designed to realize the transfer of the processed parts. Using the UMT 3 multi functional friction and wear testing machine, tribological tests were carried out on the traditional lubricant preparation process and coating preparation process and the sample of this designed device. The results show that the average friction factor of the new device was reduced by 7.3%. The VHX 600K super depth of field microscope was used to observe and analyze the worn surface morphology, and the good lubrication effect of the integrated surface treatment device of extruded parts was verified. The design of the new lubrication device is reasonable and effective to meet the actual production needs of the current surface lubrication process of the parts. |
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