| 俞云祥， 蒋义修， 陆勇星， 王霁雯.铝水自动化浇铸设备研制[J].轻工机械,2019,37(3):88-90 |
| 铝水自动化浇铸设备研制 |
| Development of Automatic Casting Equipment for Aluminum Water |
| |
| DOI：10.3969/j.issn.1005 2895.2019.03.018 |
| 中文关键词: 浇铸 铝水 铝水包 光杆支承 PLC |
| 英文关键词:casting aluminum water aluminium ladle light rod support PLC（Programmable Logic Controller） |
| 基金项目:2018金华市科技项目(20182828)。 |
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| 中文摘要: |
| 针对高温（800~900 ℃）铝水在浇铸过程所出现的劳动强度大、生产效率低、安全风险高等问题，提出了一种对铝水自动化
浇铸的方案。该方案采用步进电机驱动、滚珠丝杆传动和光杆支承的机械传动方式，基于电气控制原理、光电传感技术和PLC模块实现对各运动自由度的顺序动
作控制。设计了一种下进下出的新型铝水包结构，解决了传统铝水包在浇铸过程中支点随倾斜角度变化的技术难题。此外建立了交互式操作界面，可实现在线编
辑、监测、反馈设备的各项状态数据，通过上述方案最终完成首套样机的试制。样机经72 h不间断的试运行生产，设备工作性能趋于稳定，各项技术参数指标与
设计值相符。 |
| 英文摘要: |
| For the problems in high temperature aluminium melt (800~900 ℃) during casting process，such as high labor intensity，low production efficiency
and high safety risk，a scheme of automatic casting of aluminium melt was put forward，the scheme adopted mechanical transmission mode with stepping motor drive，ball screw drive
and light rod support. Sequential motion control of each degree of freedom was realized based on electrical control principle，photoelectric sensing technology and PLC module. A new
type of aluminium ladle structure was designed，solving the technical problem that the fulcrum of traditional aluminium ladle varies with the inclination angle in the casting process. In
addition，interactive operation interface was established to realize on line editing，monitoring and feedback of the status data of the equipment. Through the above scheme，the first
prototype was finally completed. After 72 hours of uninterrupted trial production，the working performance of the equipment tends to be stable and the technical parameters are in good
agreement with the design values. |
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