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  • 中国标准连:ISSN1005-2895
  • 续出版物号: CN 33-1180/TH
  • 主管单位:轻工业杭州机电设计研究院有限公司
  • 主办单位:轻工业杭州机电设计研究院有限公司、中国轻工机械协会、中国轻工业机械总公司
  • 社  长:刘安江
  • 主  编:黄丽珍
  • 地  址:杭州市余杭区高教路970号西溪联合科技广场4-711
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卞海玲, 许莎, 邢彦峰.夹持条件对铝钢薄板CMT点焊变形的影响[J].轻工机械,2020,38(2):31-37
夹持条件对铝钢薄板CMT点焊变形的影响
Effect of Clamping Conditions on CMT Spot Welding Deformation of Aluminum Steel Sheet
  
DOI:10.3969/j.issn.1005 2895.2020.02.006
中文关键词:  焊接变形  夹持点位置  搭接宽度  有限元法  响应面法
英文关键词:welding deformation  clamp position  lap width  FEM(finite element method)  response surface method
基金项目:国家自然科学基金项目(51575335);上海工程技术大学研究生科研创新基金项目(0231 E3 0903 19 01220)。
作者单位
卞海玲, 许莎, 邢彦峰 上海工程技术大学 机械与汽车工程学院 上海201620 
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中文摘要:
      夹持条件对焊接变形存在着突出影响,为了获得变形较小的焊接件,改善焊接质量,课题组利用CMT技术对异种金属铝钢薄板搭接进行点焊试验,测出焊后板件变形;然后,在相同工艺下对铝钢薄板试样的点焊进行有限元仿真,得到样件的变形规律,并与试验测量数据进行对比,验证了焊接仿真的可靠性;最后,采用响应面法建立夹持点位置、搭接宽度与焊接变形的数学模型。研究结果表明:随着搭接宽度或者夹持点位置的改变,焊接变形均呈现出由小到大的变化规律;不同搭接宽度下均存在最佳的夹持点位置使得焊接变形最小;当夹持点位置处于40~63 mm、搭接宽度在30~53 mm范围时,焊接件的变形量较小。
英文摘要:
      Clamping conditions have a prominent effect on welding deformation. In order to obtain welding parts with less deformation and improve welding quality, the CMT welding technology was adopted to perform spot welding test on dissimilar metal aluminum steel sheet lap joints and the welding deformation was measured. The spot welding of aluminium steel sheet specimens was simulated by finite element method under the same process to obtain the deformation law of the specimens, and the reliability of welding simulation was verified by comparing with experimental results. Finally, the response surface method was used to establish the mathematical model of clamp position, lap width and welding deformation. [JP2]The results show that welding deformation varies from small to large with the change of lap width or clamp position; the optimal clamp position can minimize the welding deformation under different lap widths; when setting clamp position between 40~63 mm and lap width between 30~53 mm, the welding deformation is relatively small.
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