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  • 中国标准连:ISSN1005-2895
  • 续出版物号: CN 33-1180/TH
  • 主管单位:轻工业杭州机电设计研究院有限公司
  • 主办单位:轻工业杭州机电设计研究院有限公司、中国轻工机械协会、中国轻工业机械总公司
  • 社  长:刘安江
  • 主  编:黄丽珍
  • 地  址:杭州市余杭区高教路970号西溪联合科技广场4-711
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吴帅鹏1, 张比鹏1*, 符宝鼎1, 房思远2, 杨成文2, 张昆2, 王维军2, 吕传悦2.全自动压盖机的设计[J].轻工机械,2025,43(5):41-46
全自动压盖机的设计
Design of Fully Automatic Capping Machine
  
DOI:10.3969/j.issn.1005 2895.2025.05.005
中文关键词:  瓶盖  压装  气动夹爪  超薄气缸  旋转分拣机
英文关键词:bottle cap  pressing  pneumatic gripper  ultra thin cylinder  rotary feeding and sorting machine
基金项目:
作者单位
吴帅鹏1, 张比鹏1*, 符宝鼎1, 房思远2, 杨成文2, 张昆2, 王维军2, 吕传悦2 (1.辽宁工业大学 机械工程与自动化学院 辽宁 锦州121001 [JZ]2.中国电子科技集团公司第五十三研究所 辽宁 锦州121001) 
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中文摘要:
      为解决某企业压装特殊瓶盖效率低下的问题,笔者设计了一款全自动压盖机。采用超薄气缸作为动力元件,驱动压装平台往复按压瓶盖,实现特殊瓶盖与瓶体紧密安装,确保瓶子整体的密封性能;采用夹具装置和气动夹爪固定瓶体,保证安装过程稳定、可靠;瓶体、瓶盖分别供料,瓶盖供料采用了旋转上料分拣机,当瓶盖到达到指定位置时,由气缸执行推送动作,保证瓶盖输送的时效性和可靠性;试制了样机,并进行了批量压装测试试验。试验结果表明:该压盖机能高效完成对特殊瓶盖的输送、压装,生产速度可达每分钟60个,且产品合格率高达99.81%。
英文摘要:
      To address the issue of low efficiency in pressing special bottle caps at a certain enterprise, a fully automatic capping machine was designed . An ultra thin cylinder was used as the power component to drive the pressing platform in reciprocating motion, ensuring a tight installation of the cap onto the bottle body and reliable sealing performance. The fixture device and pneumatic gripper were employed to fix the bottle body, ensuring stability and reliability during the installation process. The bottle body and cap were fed separately, with the cap feeding system utilizing a rotary sorting machine. When the cap reached the designated position, the cylinder performed a pushing action to ensure the timeliness and reliability of bottle cap transportation. A prototype was trial produced and batch testing was conducted.The results show that the capping machine can efficiently complete the transportation and pressing of special bottle caps, achieving a working efficiency of 60 caps per minute.The product qualification rate reaches 99.81%.
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